Advancements in real-time measurement of LNG composition during processing and custody transfer
B. Marquardt, MarqMetrix, Seattle, Washington
Representing nearly a quarter of the global energy mix, natural gas plays an important role in meeting worldwide energy needs. Throughout the natural gas supply chain, gas producers require accurate real-time measurement of the composition of LNG for in-process sampling or during transport for custody transfer.
LNG is comprised of methane with heavier components such as ethane, propane, butane and trace elements such as sulfur compounds and aromatics. As such, data on the composition and concentration of the elements in the mixture can enable producers to increase process understanding and efficiency, improve quality and establish the value of the product.
The need for real-time measurement begins when natural gas is converted into liquid form using one or more compressor trains for liquefaction and purification. Rundown lines then transfer LNG streams to storage tanks. By measuring the composition in the rundown, LNG producers better understand the product that is going into their tanks. This data enables them to predict how the LNG will age and better plan shipments by pipeline, train and rail.
Although there are established techniques used for this type of measurement, these systems typically require samples to be extracted for testing, with results delayed for 20 min. or longer. As a result, Raman spectroscopy is quickly gaining traction as an efficient, reliable and economical alternative that can produce accurate, real-time results.
Raman spectroscopy. Since its discovery in the 1920s, Raman spectroscopy has revolutionized process analysis with its nondestructive mode of operation and capability to measure sample composition. Raman spectroscopy is a laser-based optical analysis technique used to measure compositions through the vibrational properties of molecules.
For many years, however, Raman equipment had the reputation for being expensive, cumbersome and difficult to use. Today, advancements in the stability and portability of solid-state Raman systems and technological improvements in lasers, optics and detectors have made the technique faster and more accessible for real-time inline analysis.
As a result, Raman is now increasingly being used as a powerful measurement solution for LNG composition and concentration. When applied to inline processes, Raman spectroscopy can provide results in seconds.
“Raman in the analysis of LNG composition is an important development,” said Martin Mendez, lead research and development engineer at Analytical Solutions and Products B.V. (ASaP), an Amsterdam-based system integrator of LNG analysis and sampling measurement systems used around the world. “The use of Raman spectroscopy for LNG analysis is relatively new, and it has already proven to be a highly accurate, efficient and usable compositional measurement tool.”
Samples are collected using a 785nm excitation laser and a contact ball probe that produces a unique spectral fingerprint that identifies the chemical composition and molecular structure in the LNG. The distribution of the spectral peaks describes the molecule’s composition, while the signal intensity correlates linearly with concentration.
For easy-to-use commercial Raman spectroscopy instrumentation, ASaP works with the author’s company, which specializes in compositional analysis utilizing Raman spectroscopy and has pioneered advancements in Raman for use in the energy sector.
The author’s company has engineered a novel, all-in-one (AIO) system to produce identical and repeatable results from unit to unit, in a package 80% smaller than previous Raman instruments. Each device is nearly an exact copy, so common mathematical models can be applied across systems to produce consistent results. Previous Raman systems were less reliable because each system required its own mathematical model and frequent recalibration for each installation.
The AIO system works with a wide array of contact probes suitable for LNG applications. The company’s ball probe is available in Hastelloy C-276—a nickel molybdenum-chromium superalloy to withstand extreme physical and chemical environments. The probe’s spherical sapphire lens can effectively withstand direct contact with the sample even in extreme cold and hot environments (-160°C–350°C), high pressures (> 400 bar) and harsh corrosive conditions.
Another significant advantage of Raman spectroscopy is not having to take gas samples offline for measurement. Traditional techniques like gas chromatography (GC) require an injection system to add a sample gas to a chromatography column that allows the components to separate, and a detector to sense when a component is existing the system. But first, the LNG must be converted from a liquid to gaseous state without partial vaporization before a reliable measurement can be made.
With a Raman system, no consumables are required for testing. The contact probe is placed directly into the LNG without having to manipulate the gas, take if offline or introduce a carrier gas. With fewer steps involved in measurement, the uncertainty is reduced, hence, the measuring is much closer to the truth.
Raman’s direct measurement of LNG produces readings every few seconds vs. every 3 min–5 min or longer for traditional techniques.
Calibration and predictive modeling. Although the proprietary Raman equipment can be used to identify the components in LNG within approximately 15 min of unboxing, quantifying the concentrations of each component first requires creating a predictive model.
To do this, ASaP establishes the accuracy of the Raman equipment at one of its three analytical testing facilities by comparing it against measurements produced by traditional GC equipment, with LNG supplied from a nearby filling station.
The company utilizes certified GC testing instruments to produce a reference value that will be as close to the actual value as possible. A measurement using the Raman equipment is taken and is compared to the traditional GC measurement (correlate the two measurements to build the model). The next step is to calibrate the Raman with a liquified primary gas standard.
The company takes several samples of LNG at different component concentrations, and, with the help of multivariate analysis, a predictive model can be created. Once the model has been validated, ASaP clients no longer need to use GC and can use Raman exclusively for instantaneous readings of the LNG composition.
Accurate measurement is nowhere more essential than ever in the LNG industry. Understanding the chemical composition of raw materials and the consistency of processed products. With the advancements made in applying Raman spectroscopy systems to sample measurement, LNG producers have a practical tool for generating accurate real-time compositional measurements for their in-process and in-transit LNG sampling needs.
With the availability of easy-to-use commercial instrumentation, the threshold to work with Raman spectroscopy has now become approachable and workable for LNG applications.
Modern society would not be possible without the use of pipelines to transport natural gas, crude oil and finished products to demand centers.
Optimizing Gas Distribution: Accounting for Changeovers, Regulators, and More
Gas distribution systems are critical to the effective operation of many industrial facilities around the world. Despite the importance of these systems, however, opportunities to improve their performance and cost-effectiveness are often missed or misunderstood. Increasing changeover pressure may seem like a good way to improve system flow, for example, but it often does so at the expense of bottled gas. Adding regulators may help you control supply pressure, but it also adds cost to your system. So, how do you know what the ideal gas distribution setup is for you?
Attend this webinar to:
- Gain a basic understanding of the fluid dynamics that affect pressure control in gas distribution systems, learning to interpret flow curves and recognize phenomena like lockup, droop, and supply pressure effect (SPE)
- Learn how inlet pressure affects regulator performance and when to specify certain regulator types and configurations to effectively control gas system pressures
Understand the inherent trade-offs between gas utilization and flow capacity and how to select both the right changeover pressure and automatic changeover panel design for your operations.
May 4, 2021 10:00 AM CDT